Rashin daidaituwar mannewa bayan jiyya na corona lamari ne na gama-gari kuma mai rikitarwa wanda ya haɗa da kayan aiki, matakai, kayan aiki, da muhalli.
Mahimman ra'ayi: Ƙarfafa mannewa {{0} Asarar Sarrafa Ma'aunin Tsari
Don warware wannan rashin kwanciyar hankali, dole ne a canza maganin corona daga aikin "akwatin baƙar fata" zuwa tsari mai aunawa, mai iya dubawa, kuma mai maimaita daidaitaccen tsari.
Mataki na 1: Madaidaicin Sarrafar Electrode da Tsarin Fitarwa (Madogararsa)
Kulawar tsarin lantarki da fitarwa shine mafi yawan gama gari duk da haka cikin sauƙin kulawar tushen mannewa mara ƙarfi. Don tsaftacewa da kula da lantarki, filayen lantarki (musamman akan rollers silicone) suna yawan tara ozone, ƙura, abubuwan da aka haɓaka kamar su zamewa, kuma mai yiwuwa ma tartsatsin wutan lantarki ya shafe su; wannan gurɓataccen Layer yana samar da shinge mai rufewa, yana haifar da rashin daidaituwar kuzarin fitar da kuzari, "rauni mai rauni" ko arcing, da lalata tasirin magani. Don magance wannan, dole ne a samar da tsauraran hanyoyin tsaftacewa{2}}electrodes da rollers na ƙasa yakamata a tsabtace su da kyau tare da ethanol mai anhydrous ko isopropanol kafin kowane canji ko samarwa na yau da kullun, guje wa silicone ko man shafawa-mai ɗauke da sutura. Bugu da ƙari, yin bincike akai-akai game da lalacewa na lantarki ya zama dole don bincika ramuka, tsatsa, ko nakasawa, kamar yadda layukan da suka lalace suna haifar da ɓarkewar filin lantarki, harbawa, da lalacewar farfajiyar fim, kuma tabbatar da daidaiton na'urar lantarki yana da mahimmanci don kiyaye daidaitaccen gibi a faɗin duk faɗin abin nadi na ƙasa, saboda rashin daidaituwa yana haifar da ƙarfin jiyya mara daidaituwa. Game da na'urar maganin corona da kanta, tsufa na kayan aiki, ƙarancin wutar lantarki, da ƙasƙantar da babban aikin janareta - batutuwa ne na gama gari; mafita sun haɗa da daidaita ma'aunin wutar lantarki akai-akai don tabbatar da nunin wutar lantarki ya yi daidai da ainihin fitarwa (mayar da hankali kan wutar lantarki a watts/min/cm² maimakon ƙarfin lantarki ko na yanzu) da kuma bincika silicone ko wasu na'urorin lantarki don tabbatar da cewa sun lalace ba tare da fasa ko tsufa na gida ba don hana lalacewa.
Mataki na 2: Daidaitawa da Haɓaka Ma'aunin Tsari (Mahimmanci)
Kawai "kunna corona" bai isa ba, saboda daidaitaccen ikon duk sigogin tsari ya zama tilas. Don sigogi masu mahimmanci (CPP), ikon jiyya ba lamari bane na "mafi girma shine mafi kyau" -rashin isasshen ƙarfi yana kaiwa ga ƙarƙashin{2}magani, yayin da fiye da{3} magani yana lalata sarƙoƙin kwayoyin halitta kuma yana rage mannewa, don haka yakamata a gudanar da gwaje-gwaje na gradient don nemo mafi kyawun taga wutar lantarki ga kowane abu. Gudun magani da iko suna da alaƙa da alaƙa, tare da saurin sauri ma'ana gajeriyar lokacin fitarwa kuma don haka mafi girman ƙarfin da ake buƙata; Dole ne a sarrafa su biyun tare don cimma daidaiton makamashi mai ƙarfi (ƙimar dyne) kaɗan sama da tawada ko buƙatun manne, kamar 42{12}}44mN/m maimakon 38mN/m kawai. Ya kamata a kiyaye tazarar lantarki a ƙayyadaddun ƙima (misali, 1.5{13}}2.0mm) kuma kada a canza ta bisa ga ka'ida, saboda tazar tana rinjayar ƙarfin filin lantarki kai tsaye. Dangane da kula da muhalli, yanayin yanayin yanayin zafi da yanayin tasirin fitarwa - iska mai ɗanɗano yana aiki mafi kyau, don haka ya kamata a daidaita yanayin bita, kuma yakamata a daidaita wutar lantarki a lokacin sanyi kamar lokacin ruwan sama na plum. A halin yanzu, dole ne a tabbatar da ingantaccen sanyaya na lantarki da rollers don hana tarin zafi, wanda ke lalata daidaiton jiyya da rayuwar kayan aiki.
Mataki na 3: A cikin -zurfin Fahimtar da Daidaituwar Kayayyakin Kansu (Asali)
Kayayyaki sune dalilin ciki na al'amuran mannewa, tare da maganin corona yana aiki azaman direba na waje, don haka abubuwan waje zasu iya yin tasiri ta hanyar ciki kawai. Substrate gurɓataccen abu shine babban mai laifi na mannewa mara kyau: ƙananan ƙaura masu ƙaura (LLM) irin su zamewa jamiái (erucamide, oleamide) a cikin PE da antistatic jamiái a cikin PP ƙaura zuwa saman yayin samarwa da adanawa, suna samar da "fim ɗin ware" marar ganuwa; ragowar kayan aikin sarrafa abubuwa kamar man shafawa da masu fitar da gyaɗa, da gurɓataccen ajiya kamar ƙura da tabon mai, suma suna ba da gudummawa. Magani sun haɗa da sadarwa tare da masu kawo kaya don neman ƙananan- ƙaura ko rashin{3}} ƙaura da makin ƙaura, aiwatar da "na farko{4}}a cikin, farko-asashen sarrafa kaya don rage ƙaura na zamewa, ƙara hanyoyin tsaftace kan layi (misali, wuƙar iska ta plasma, goga na lantarki) don fina-finai tare da ƙaura data kasance, da yin gwajin alkalami na dyne akan kowane fim ɗin nadi ko tsari yayin dubawa mai shigowa don rikodin ƙimar farko. Nau'o'i daban-daban da polarities suna amsa daban-daban ga maganin corona{9}}waɗanda ba{10}kayan polar kamar PE da PP suna da tasiri mai mahimmanci na corona amma saurin attenuation, yayin da kayan polar kamar PET, PA, da PVC suna da polarity na asali wanda ke tabbatar da magani mai ɗorewa amma yana iya buƙatar ƙarin ƙarfi don kunnawa. Matsalolin da suka dace sun haɗa da saitin siginar da aka yi niyya (amfani da ƙaramin ƙarfi don PE/PP yayin sa ido kan "tagar lokaci" zuwa matakai masu zuwa, da yuwuwar ƙarfin haɓakawa don kunna PET) da fahimtar ƙa'idodin haɓakawa ta hanyar ƙwarewar ƙimar ƙimar dyne ta hanyar gwaje-gwaje don tabbatar da ƙarfin saman ƙasa ya kasance sama da amintattun ƙofa yayin lamination ko bugu. Bugu da ƙari, rashin daidaiton tawada ko manne na iya lalata kyakkyawar maganin corona, don haka gwajin haɗin gwiwa (gudanar da gwaje-gwajen mannewa kamar giciye{13}}yanke da gwajin tef tare da corona{14}}magungunan da aka yi wa magani yayin zabar tawada da adhesives) ya zama dole, kuma don haɗakar mannewa mai wahala (misali, ruwa{17}} akan BOPPutten ink) shafa bakin bakin bakin ciki -corona a matsayin "gada Layer" na iya inganta kwanciyar hankali.
Mataki na 4: Kafa Cikakken Tsarin Kula da Ingancin Tsari (Garantee){1}
Ka'idar "babu ma'auni, babu gudanarwa" tana jaddada mahimmancin kafa cikakken tsarin kulawa da ingancin tsari{{0}. Don aiwatar da sa ido kan layi, shigar da gano ƙimar dyne akan layi yana da kyau, saboda yana ba da damar ainihin{2}}cikakken lokaci{3}}ainihin sa ido na fim ɗin da ƙararrawa lokacin da ƙima ta faɗi, wanda ke da mahimmanci don rufewa{4}} sarrafa madauki. Ƙarfafa gwajin layi yana buƙatar daidaitaccen aiki na yin dyne alƙalami ko gwajin mafita a farkon kowane nadi, yayin samarwa, da kuma lokacin da ake canza rolls, da kuma rikodi mai tsauri da kuma ganowa{6}ƙirar daftarin aiki, lambar batch, sigogin magani (ƙarfi/gudu), pre da post{7}maganin dyne mai ƙima, da sakamakon gwaji yana da mahimmanci ga kowane ƙima da ƙima. Tabbacin sakamako na ƙarshe ya ƙunshi gudanar da gwaje-gwaje masu lalacewa na yau da kullun kamar giciye{9}} gwajin ƙarfin bawo don tabbatar da mannewa na ƙarshe ya cika buƙatu.